Tuesday, November 11, 2008

Brakes

I'm a bit of a brake whore, so despite my previous setup working well on the track I couldn't resist moving onto something bigger and better for the return of the car. I figured I'm going to be arriving at corners with a fair bit more speed now, so they were warranted while I had the money to pay for them.

Old setup:

Front: Sumitomo calipers, Project Mu SCR rotors, Project Mu HC+ pads, Goodrich braided lines.

Rear: S14 calipers, RDA slotted rotors, DS2500 pads, Goodrich braided lines

New setup

Front: CSC 4 piston calipers, CSC 343mm 2 piece slotted rotors, CSC caliper mounts, EBC Yellow stuff pads, Maltech braided lines



Rear: Brembo R33 GT-R rear calipers, RDA slotted discs, DS2500 pads, Maltech braided lines



A little bit of an upgrade...

I have to give a massive thanks to Stuart at Benson Motorsport in Hobart (http://www.bensonmotorsports.com/) for finding the brakes for me. He put me onto the calipers and rotors which were 1 hill climb and half a track day old, and then sourced me caliper mounting brackets, as well as gave me a heap of advice in answer to all my annoying questions. Absolute champ.

For those that don't know who CSC is, they are an Australian company started by an ex-Harrop engineer. They are now known as BMAX, and are used on Ric Shaw's 24hr Nurburgring car so they're good stuff.

I can't wait to fit these bad boys up! I'll wait until the car is closer before I do as I want to keep my semi's in storage and stock rims obviously won't fit over the brakes.




















I'm going to have the rear Brembo's rebuilt, and then I'll paint them before they go on. I'll put another post up when I'm doing this.
Rollcage

Ok, you probably noticed (if you're not blind) the roll cage in the last post, so I thought I'd give some details on it.

It was built by Brown Davis Motorsport in Bayswater and consists of a bolt in rear half cage with a single diagonal, camera mount, harness bar and side intrusion cars.
I also had to have a custom seat mount made up to sit the seat on the floor due to the diagonal sitting me too far forward (I'm pretty tall)

Great workmanship on the cage, can't fault the thing. I wasn't 100% impressed with having to get a new seat mount, but it was probably a good idea anyway.






















Bodywork


OK, this was definately my least favourite part of all this, probably because I did most of it myself.

With the engine out it was the perfect time to clean up 15 years worth of engine bay grime, and give it a fresh coat of paint. Me and some mates started to strip down the car of all easily removeable bodywork, and then got stuck into the engine bay. What a pain in the arse! It was probably more of a pain considering we spent a night trying to get the engine loom out of the wrong side of the car...




That's what friends are for! Thanks Don Megaaaaa





Filthy!





Eventually we got it all done, and sent it off to Primal Garage ( http://dive.to/PrimalGarage) for spot welding and an engine bay respray in Satin Black. They did a great job on the car, and were very reasonably priced, thanks guys!







Onto the interior...


If I thought the engine bay was bad, then I was in for a shock at the work involves with getting the interior up to scratch. What a task!


The plan for the interior was to remove anything not necessary, and reduce weight as much as possible, and give it a fresh coat of Satin Black paint to keep the theme of the car going, as well as make it easy to touch up when it's inevitably scratched. That meant all wiring and sound deadening had to go. The wiring was fine, the sound deadening was a pain. I used dry ice for the most part, and then a heat gun and wire brush for the rest. It was dirty work to say the least... but we got their in the end. I'm still blowing black paint out of my nose...


Stripping:

Masking (pain in the arse):


Practice:



Getting there:




Done!



I think it turned out quite well in the end, and I'm happy with the colour too.